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| With over eighteen years of experience in business optimization, customers can rely on us to provide a systematic and streamlined way to save you time and money. |
| These are some of the companies that have benefited from ASC's M/PCpS Methodology |
| Arvin North America Automotive Inc. |
Arvin Ride Control, Inc. |
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Starting in 1992, Arvin N.A. Automotive, which operates one of the
world's most extensive technical centers dedicated solely to
research and development of exhaust systems, underwent an
implementation of M/PCpS to characterize all their processes.
A.N.A.A is a leading manufacturer of original equipment automotive
exhaust systems, including mufflers, exhaust and tail pipes,
catalytic converters, fuel filler tubes and small diameter tubing
products. Over three thousand equipment and processes were
characterized including tube benders, sizers,
notchers, welders, hydraulic presses, mechanical presses, dickey
spinners, heaters, muffler lock seamers, vertical, as well as
horizontal, muffler spinners, wrappers, baffle rams, head rams,
flare presses, end formers, miter cutters, robot welders, robot
painters, plasma cutters, tube mills, doall saws, slitters,
milling machines, seam solders, brazing furnaces and metallizers.
This diverse variety of processes constituted a strong challenge
to the robustness of the M/PCpS Methodology. |
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In 1996, Arvin Ride Control Products, a leading manufacturer of
ride control products and shock absorbers, embarked on ASC's
M/PCpS program for process characterization and optimization. |
| Working Exercises |
Kanban System |
Preventive Maintenance |
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| Gas Trimmer |
Ryobi Outdoor Products |
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Well known for their world's lightest hand held 4-cycle engine, and makers of lawn and garden equipment sold under the Ryobi brand, as well as by Sears under the Craftsman brand name, Ryobi underwent a three-week training program in M/PCpS starting in 1998, in their quest for world-class excellence. |
| Factory Consulting |
Maremont Exhaust Products, Inc. |
Merv Dunn, President, "I found the class very enjoyable and I learned a lot about machine capability." |
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In 1993, the leading manufacturer of replacement automotive
exhaust products and inventor of the mechanical lock and the
torque and spiral lock for exhaust products also underwent a
program of process characterization and optimization with Advanced
Systems Consultants. |
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Burr-Brown Corporation |
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Burr-Brown is a leading designer and manufacturer of analog and
mixed-signal integrated circuits, which translate analog signals
from pressure, temperature, speed and sound into digital signals
and vice versa. Starting in 1990, it has relied on ASC for M/PCpS training and consulting on
experimental design. |
| Engineers in Mexico |
ADFlex Solutions Inc. |
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Early in 1998, ADFlex Solutions, one of the largest manufacturers of flexible interconnects in the USA, and among the largest in the world, embarked on ASC's Variation Reduction Program.
Results were best described by Neil Dial, President of Adflex, "...In the latest implementation here at ADFlex we have reduced scrap by 54 % in the last 9 months and we are just getting started! This improved process efficiency is leading to shorter cycle times and smoother introduction of new designs."
Training and consulting was done in Spanish in the Mexican facilities and in English in Chiang Mai, Thailand and Chandler, Arizona. |
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| Anadigics |
Process Delineation |
| In 1997, Anadigics, who fabricates radio-frequency and microwave
integrated circuits from gallium arsenide, embarked on
characterizing, optimizing and controlling their processes in
their GaAs wafer fabs. An extensive M/PCpS
characterization was performed in their facilities. Anadigics has
delivered over 80 million GaAs ICs and was the first GaAs IC
manufacturer to receive ISO-9000 Certification. |
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| Group in Warren, New Jersey |
Herb Orland Explaining the need for PosiTrol Plans |
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| Advanced Micro Devices, Inc. |
Vitelic Hong Kong Ltd. |
| In 1994, with the installation of equipment for its new Fab25 - with
86,700 square feet of Class 1 clean room - AMD requested ASC train
its people in M/PCpS, so they could start characterizing their
processes and equipment. Fab 25 is among the world's most
cost-effective semiconductor facilities with a production capacity
of over 5,000 eight-inch wafers per week. |
As Motorola Inc. entered into an agreement to transfer its
proprietary TMOS wafer processing technology to Mosel Vitelic,
Advanced Systems Consultants was brought in to train the wafer
fabrication plant in Hong Kong. Vitelic Hong Kong Ltd. wafer fab
underwent TMOS wafer technology transfer, certification and
complete training in M/PCpS and Six Sigma before its planned
production by mid-1997. |
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Bausch & Lomb, Inc. |
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A leading maker of premium sunglasses, including their famous
Ray-Ban, Porsche-Design and Killer Loop brands, Bausch & Lomb, Inc. initiated
a long term program in 1993 for characterizing and optimizing all their
processes in their facilities in Rochester, New York, Oakland,
Maryland and San Antonio, Texas. Advanced Systems Consultants'
M/PCpS Methodology was used in all of these facilities. |
| General Electric Company |
Sandia National Laboratories |
| Starting in 1992, sponsored by the Sandia National Laboratories,
Advanced Systems Consultants was brought into GE Aerospace to
institute a comprehensive system to fully characterize machines,
process and metrology. The first process studied in a classroom
setting was a flame sprayer robot in generator potting and
preparation. |
From 1990 to 1992 Sandia National Labs, the national security
laboratory which designs all non-nuclear components for the USA's
nuclear weapons, contracted ASC to provide training and consulting
in the M/PCpS Methodology. As an assurance that the M/PCpS
Methodology was statistically sound, Sandia required the first
session be taught to their Phd Statisticians for their evaluation. |
| Zimmer, Inc. |
Hip Prosthesis |
Warsaw |
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Zimmer, the first company to report having its one millionth knee replacement implanted in the United States, underwent training in the five stages of M/PCpS Methodology back in 1996-2006. |
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Allied Signal, Inc. |
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From 1990 to 1993, over 1400 individuals throughout Allied Signal
were trained in ASC's M/PCpS Methodology to achieve Six Sigma.
Allied Signal was the first company to undergo Six Sigma after Motorola.
Starting in 1990, ASC was contracted to train the first
round of Allied Signal Aerospace's executives, managers and
engineers at its Kansas City Division - including the President,
VP and their staffs. |
| Plating Process Characterization |
Connector Service Corp. |
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In 2002, Connector Service Corporation embarked on implementing the M/PCpS Methodology to characterize, optimize and control their key processes. |
| Stamping Process Characterization |
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Scottsdale, Arizona 85252-1176, Tel: 480-423-0081
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